TZ1600-40 2-sides 2-coating Line ( High Configuration Version)
Home >> Products >> Coating Lines >> Double-Coating Line >> TZ1600-40 2-sides 2-coating Line ( High Configuration Version)The dimension of TZ1600-40 (high configuration) is large. It requires a workshop in dimension 150m×18m×8m.
Product Description
Welcome to Litong! As a leading provider of cutting-edge coating solutions, we have one high configuration version double coating line that can meet the needs of various industries. This High Configuration Version Double-coating Line ensuring uniform coating on all surfaces. It is equipped with the latest technologies, including a high-precision coating head, automatic thickness control, and a real-time monitoring system.
Model TZ1600-40 (high configuration) high level 2-sides 2-coating coating line with full configuration: accumulator, expanding shaft loading / discharging system and waste gas treatment system & energy recycle system. High productive and high performance is ready for customer who wants produce best coating product. The dimension of TZ1600-40 (high configuration) is large. It requires a workshop in dimension 150m×18m×8m. If you want to know more details, please contact us by email.
Our high configuration version double coating line incorporates a range of advanced features that ensure precision, efficiency, and consistent high-quality results. Here are some notable features:
The double coating line is equipped with a dual coating system that allows two different types of coatings to be applied simultaneously. Increased productivity and flexibility to meet different coating requirements. Can meet the needs of coating protective layers, decorative finishes, or functional coatings, etc.
Our double coating line is equipped with an advanced control system, which provides precise control over various parameters such as coating thickness, line speed, temperature, and drying conditions. The intuitive user interface ensures ease of operation, while the integrated automation capabilities streamline the production process, reducing manual intervention and increasing overall efficiency.
We offer customizable configurations for our double coating line. From conveyor options and coating heads to drying mechanisms and curing processes, we work closely with our clients to tailor the system to their specific requirements. Achieve optimal performance and maximize productivity with superior coating results.
Our double coating line superior coating results with excellent uniformity, adhesion and durability. It can precisely control coating parameters, handle delicate surfaces or complex geometric shapes, and achieve perfect surface effects.
Time: The coating line design and manufacture leads 120 days, installation and testing leads 70 days.
Trade terms: FOB, CIF are available
Payment terms: T/T, D/P, LC are acceptable
Packing style: Wooden pallet
Transportation: by sea
This line is perfect for industries that require high-quality coating, such as automotive, aerospace, and electronics. The high configuration version provides a high degree of automation, which leads to increased production speed and reduced labor costs. With its ability to handle a wide range of materials and coatings, this double-coating line is suitable for both small and large-scale production.
In the automotive industry, our double coating line offers exceptional solutions for coating automotive components, including body parts, interior trim, and functional surfaces. The ability to apply different coatings simultaneously allows for the integration of protective layers, aesthetic finishes, and functional coatings, providing enhanced durability, visual appeal, and added functionalities.
When it comes to furniture and woodworking, our double coating line provides a perfect blend of efficiency and quality. Whether you are coating wooden panels, furniture pieces, or cabinetry, our system ensures precise and uniform application, resulting in smooth finishes, improved resistance to wear and tear, and enhanced aesthetics.
The electronics and appliance industries demand coatings that offer both protection and visual appeal. Our double coating line excels in this regard, enabling the application of coatings that safeguard electronic components, increase longevity, and enhance product aesthetics. From smartphones and laptops to household appliances, our system ensures optimal coating performance.
Architectural and decorative coatings require a perfect balance of aesthetics, durability, and functionality. Our double coating line empowers you to achieve stunning finishes on various architectural surfaces, including metal panels, glass, and composite materials. Whether you are aiming for weather resistance, UV protection, or unique visual effects, our system delivers outstanding results.
High configuration version double-coating line assembling with accumulator(loopers),expanding shaft loading/discharging system and waste gas treatment system & energy recycle system. High speed coating line, continuous production, saving time and less wastage, widely usage range.
A 2-sides 2-coating line is a type of production line that applies a coating material to both sides of a substrate material, such as paper or film. There are several advantages of using a 2-sides 2-coating line:
A 2-sides 2-coating line can coat both sides of a substrate material simultaneously, which reduces the processing time and increases productivity.
Coating both sides of a substrate material can improve its quality and performance, such as its barrier properties or printability.
Using a 2-sides 2-coating line can be cost-effective, as it can reduce the number of production steps and equipment needed to achieve the same result.
A 2-sides 2-coating line can be used to coat a wide range of substrate materials with different coating materials, providing flexibility in production.
Coating both sides of a substrate material can reduce the amount of coating material needed, which can be beneficial from an environmental standpoint.
By enabling dual coating capabilities, our double coating line significantly improves production efficiency. You can reduce the number of passes required for coating application, resulting in faster turnaround times and increased productivity. Moreover, the advanced control system and automation features streamline the workflow, minimizing manual errors and optimizing resource utilization.
With the ability to apply two different types of coatings simultaneously, our double coating line provides unparalleled versatility. This flexibility allows you to meet a wide range of coating requirements within a single pass. Whether you need to combine protective and decorative coatings or apply multiple functional layers, our system empowers you to achieve your desired outcomes efficiently and effectively.
We understand the importance of consistent, high-quality coatings in various industries. Our double coating line is engineered to deliver exceptional quality assurance through precise control mechanisms and advanced application technologies. By ensuring uniformity, adherence, and durability, our system helps you achieve superior coating results that meet the highest industry standards.
At our company, we believe in providing tailored solutions that cater to our clients' unique needs. With our customizable configurations, we collaborate closely with you to design a double coating line that perfectly aligns with your specific requirements. From selecting the right coating heads and drying mechanisms to optimizing the line speed and curing processes, we ensure that the system is optimized to deliver the best possible performance for your applications.
Overall, a 2-sides 2-coating line can offer several advantages in terms of productivity, quality, cost-effectiveness, flexibility, and environmental friendliness.
Guangdong Litong Environmental Protection Machinery CO., LTD is an enterprise specialized in designing and manufacturing Environmental Protection Production Line, Single-Coating Line, Double-Coating Line and Food Grade Coating Line.
We adheres to the concept of "doing excellence first, based on credit, and trustworthy growth", and will make every effort to provide high configuration version double-coating line for new and old buyers at home and abroad. As your closest high configuration version double-coating line supplier, we look forward to your email. Come and contact us!
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Thickness: |
0.2～1.0mm |
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Width: |
1600mm |
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Outer diameter OD(max): |
Φ1500mm |
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Inner diameter: |
Φ405mm |
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Bobbin material: |
Steel or paper |
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Inverval-layers deviation tolerance: |
≤0.8 mm (Excluding the bottom 5 layers and exterior 2 layers) |
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Coil over-all deviation tolerance: |
≤2 mm (Excluding the bottom 5 layers and exterior 2 layers) |
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Coating thickness: |
Dry film thickness: 8~20 um
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Product Weight: |
Max 5000kg（Excluding bobbin） |
CCL Processing Speed: 40 m/min (Speed benchmark: thickness 0.3mm coil exclude PVDF coating)
Heating Energy Source: LNG, LPG
Roller coating Process: Continuous 2 sides 3 coating & 2 baking
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Roller width: |
1800mm |
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Coils feeding centering adjustment : |
±75mm |
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Threading speed: |
5～15m/min（Adjustable） |
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Line maximum speed: |
35m/min |
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Line speed accuracy: |
Steady Speed, ±0.1%; Acceleration, ±0.4% |
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Uncoiling tension range: |
160～800kgf |
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Processing tension range: |
160～1300kgf |
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Coiling tension range: |
320～2000kgf |
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Tension accuracy: |
Steady Speed, ±1.0%; Acceleration, ±2.0% |
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Line space dimensions: |
140000mm×1200mm×6500mm |
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Heating Energy Source: |
LNG, LPG |
Coil loading → Uncoil machine → Redirection → Cutting device → Sewing table → Flattening device → Tension device 1 → entrance accumulator →Tension device 2 → Pretreatment (Including Degreasing, Roller brushing device, Water washing, drying, Roller-coating chromizing, Drying) → Cooling → CPC 1 → Tension device 3 → Topside primer-paint roller-coater → Curing oven 1 → Air cooling → Water cooling roller → Tension device 4 → CPC 2 → Topside 2-coat and backside roller-coater → Air cooling → Water cooling roller → Tension device 5 → Rear accumulator → film device →Tension device 6 → Cutting device → Coil machine → Coil discharging
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Name |
Quantity |
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Uncoil machine |
2 |
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Sewing table |
2 |
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Coil loading platform |
1 |
|
Cutting device |
2 |
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Sewing device |
1 |
|
Flattening device |
1 |
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Tension Device |
6 |
|
Accumulator |
2 |
|
Redirection steel roller |
15 |
|
Brushing roller |
2 |
|
Degrease pool |
3 |
|
Neutralizing pool |
1 |
|
Water washing pool |
4 |
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Drying device |
2 |
|
Squeeze roller |
6 |
|
Roller-coating chromizing coater |
1 |
|
Coater |
3 |
|
Curing oven |
2 |
|
Environmental protection energy recycle system |
1 |
|
Air cooling system |
5 |
|
Coil machine |
1 |
|
Coil discharging device |
1 |
|
CPC |
4 |
|
EPC |
1 |
|
Steel frame |
1 |
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Hydraulic system |
3 |
|
Electrical system |
1 |
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Total power consumption: |
650KW |
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Compressed air: |
Min5.5bar, 1Nm3/min, actual consumption 0.5Nm3/min |
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Water: |
Deionized water, supply quantity is about 4T/h |
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Heating fuel: |
LPG or LNG |
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LPG consumption: |
0.6 CBM/min |
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LNG consumption: |
1 CBM/min |
The High Configuration Version Double-coating Line is a top-of-the-line color coating line process that is designed and manufactured by Guangdong Litong Environmental Protection Machinery CO., LTD, a leading double-coating line supplier in the industry. This line is specifically used for aluminum and steel coil coating companies, enabling them to produce high-quality coated materials that are widely used in various industries, including construction, transportation, and electronics.
The High Configuration Version Double-coating Line is a sophisticated production line that utilizes advanced technology to provide efficient and reliable performance. This line is equipped with two coating systems, which allows for double-coating of the materials, resulting in a more durable and long-lasting finish. Additionally, this line has a high configuration version that includes the latest features and upgrades to ensure maximum productivity and quality.
The colour coating line process of the High Configuration Version Double-coating Line is divided into several stages to ensure that it meets the required standards for quality and durability.
Guangdong Litong Environmental Protection Machinery CO., LTD, the double-coating line supplier, is committed to providing high-quality production lines and equipment that meet the needs of their clients. They have extensive experience in designing and manufacturing color coating lines and have a team of skilled engineers and technicians who ensure that every line is built to the highest standards of quality and reliability.
In summary, the High Configuration Version Double-coating Line is a state-of-the-art color coating line process that is designed to provide maximum efficiency and quality. As a leading double-coating line supplier, Litong is dedicated to providing top-quality equipment and services to their clients in the coil coating industry.
If you are looking for a reliable and efficient solution for your coating needs, the High Configuration Version Double-coating Line is the perfect choice. If you want to know more about 2-sides 2-coating line, please feel free to contact us.
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