TZ1600-40 2-sides 1-coating Line ( High Productivity )
Home >> Products >> Coating Lines >> Single-Coating Line >> TZ1600-40 2-sides 1-coating Line ( High Productivity )Model TZ1600-40 coating line is one of the best options for coating factory.
Product Description
At Guangdong Litong Environmental Protection Machinery CO., LTD, we take immense pride in offering state-of-the-art coating solutions that meet the diverse needs of our valued customers. Our relentless pursuit of excellence has led us to develop the revolutionary 2-Sides-1 Coating Line, a cutting-edge technology that sets new standards in efficiency, productivity, and quality.
At the core of our commitment to innovation, we have engineered the 2-Sides-1 Coating Line to address the industry's most pressing challenges. This advanced system combines precision engineering, intelligent automation, and superior coating techniques to achieve unparalleled efficiency and outstanding quality in the coating process.
Model TZ1600-40 2-sides 1-coating Line is one of the best options for coating factory. 2-sides coating line with coating products thickness range 0.2mm~1.0mm is suitable for ACP material, roofing, ceiling material, it is also a high speed coating line, accumulator and expanding shaft loading system ensure the coating speed 40m/min in continuous production.
Waste gas treatment system and energy recycle system is optional base on local environmental requirement. With accumulator and integrated structure, Model TZ1600-40 requires a large workshop dimension. Our Single-Coating Line is your best choice！
For coating aluminium coil of ACP(Aluminium Composite Panel), roofing , cladding, ceiling,roller shutter,etc.
1. Coating factories - The Model TZ1600-40 2-sides 1-coating Line is primarily designed for use in coating factories. It is a high-speed coating line that can handle large volumes of material efficiently, making it ideal for companies with high production requirements.
2. ACP material - The coating line is suitable for use with ACP (Aluminum Composite Panel) material.ACP is widely used in the construction industry for building facades, wall cladding, and signage. The coating line can produce coatings with a thickness range of 0.2mm to 1.0mm for ACP materials.
3. Roofing and ceiling material - The coating line can also produce coatings for roofing and ceiling materials. These materials are used in the construction industry for various applications, such as roofing, cladding, and acoustic panels. The coating line can produce coatings with a thickness range of 0.2mm to 1.0mm for these materials.
4. High-speed coating - The Model TZ1600-40 2-sides 1-coating Line is a high-speed coating line that can operate at a speed of 40m/min in continuous production. The high-speed coating capability makes it ideal for companies that require fast production rates.
5. Waste gas treatment system - The optional waste gas treatment system is available for the coating line. This system can help reduce waste and minimize the environmental impact of the coating process. The system can be customized to meet local environmental requirements.
6. Energy recycle system - The optional energy recycle system is also available for the coating line.This system can help reduce energy consumption and minimize the environmental impact of the coating process. The system can be customized to meet local environmental requirements.
Overall, the Model TZ1600-40 2-sides 1-coating Line is a versatile piece of equipment that can be used in various industries to produce high-quality coatings efficiently while minimizing environmental impact.
1. High speed coating line.
2. 2-sides 1-coating line with accumulator(loopers) and expanding shaft loading system.
3. Continuous production.
4. Waste gas treatment system and energy recycle system are available for choosing.
Litong Environmental Protection Machinery is a leading company, which makes successful practice of breaking through traditional processing industry and striding forward to the high-tech professional manufacturing industry.
With qualified and reliable products, advanced technology and value-added service, we won the trusts and supports of customers and established a good reputation in the industry.
We will provide you with the best Single-Coating Line and services according to your needs. If you are interested in our products, welcome to contact us!
Material parameter
|
Thickness: |
0.2～1.0mm |
|
Width: |
1600mm |
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Outer diameter OD(max): |
Φ1500mm |
|
Inner diameter: |
Φ405mm |
|
Bobbin material: |
Steel or paper |
|
Inverval-layers deviation tolerance: |
≤0.8 mm(Excluding the bottom 5 layers and exterior 2 layers) |
|
Coil over-all deviation tolerance: |
≤2 mm (Excluding the bottom 5 layers and exterior 2 layers) |
|
Coating thickness: |
Dry film thickness: 8~20 um
|
|
Product Weight: |
Max 5000kg（Excluding bobbin） |
CCL Processing Speed: 40 m/min (Speed benchmark: thickness 0.3mm coil exclude PVDF coating)
Heating Energy Source: LNG, LPG
Roller coating Process: Continuous 2 side 1 coating & baking
|
Roller width: |
1800mm |
|
Coils feeding centering adjustment : |
±75mm |
|
Threading speed: |
5～15m/min（Adjustable） |
|
Line maximum speed: |
40m/min |
|
Line speed accuracy: |
Steady Speed, ±0.1%;Acceleration, ±0.4% |
|
Uncoiling tension range: |
160～800kgf |
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Processing tension range: |
160～1300kgf |
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Coiling tension range: |
320～2000kgf |
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Tension accuracy: |
Steady Speed, ±1.0%; Acceleration, ±2.0% |
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Line space dimensions: |
135000mm×1000mm×6500mm |
|
Heating Energy Source: |
LNG, LPG |
Coil loading → Uncoil machine → 2-roller convery device → Cutting device → Sewing table → Flattening device → Tension device 1 → entrance accumulator →Tension device 2 →Pretreatment (Including Degreasing, Roller brushing water washing, drying, Roller-coating chromizing → Drying) → CPC 1→ Tension device 3 → Topside roller-coater (backside coater) → Curing oven → Air Cooling → CPC 2 → Tension device 4 → Rear accumulator → Tension device 3 → 2-roller convery device → Cutting device → Coil machine → Coil discharging
|
Name |
Quantity |
|
Coil loading device |
3 |
|
Uncoil machine |
2 |
|
Uncoil Platform |
1 |
|
Convey device |
2 |
|
Redirection roller |
1 |
|
Cutting device |
2 |
|
Sewing device |
1 |
|
Tension device |
5 |
|
Entrance accumulator |
1 |
|
CPC |
3 |
|
Pretreatment line |
1 |
|
Water drying device |
1 |
|
Chromizing Coater |
1 |
|
Chromizing drying device |
1 |
|
Coater |
1 |
|
Curing Oven |
1 |
|
Environmental protection and energy recycle system |
1 |
|
Water cooling device |
1 |
|
Air cooling device |
1 |
|
Rear accumulator |
1 |
|
Coil machine |
1 |
|
Hydraulic Device |
2 |
|
Electrical system |
1 |
*Optional configuration: without waste gas treatment and energy recycle system
|
Total power consumption: |
450KW |
|
Compressed air: |
Min5.5bar, 1Nm3/min, actual consumption 0.5Nm3/min |
|
Water: |
Deionized water, supply quantity is about 4T/h |
|
Heating fuel: |
LPG or LNG |
|
LPG consumption: |
0.6 CBM/min |
|
LNG consumption: |
1 CBM/min |
Our 2-Sides-1 Coating Line stands out from conventional coating lines due to its unique dual-sided coating capability. By enabling simultaneous coating on both sides of the substrate, we eliminate the need for additional processing steps, resulting in significant time and cost savings. This cutting-edge feature allows for a streamlined production process while maintaining exceptional coating uniformity and adherence.
The coating process demands precise control and monitoring to ensure consistent and superior results. Our coating line incorporates an advanced precision control system, leveraging the latest technological advancements. With real-time monitoring and feedback mechanisms, the system optimizes coating parameters, such as thickness, speed, and pressure, to achieve the desired outcome with unmatched accuracy.
The 2-Sides-1 Coating Line is designed to accommodate a wide range of substrates, coatings, and applications. Whether it's a delicate film, a robust protective layer, or a specialized coating formulation, our system ensures seamless adaptation to meet diverse requirements. Its versatility and flexibility make it a valuable asset for industries such as automotive, electronics, aerospace, and more.
Automation plays a pivotal role in modern manufacturing, enhancing productivity, reducing errors, and improving overall efficiency. Our coating line incorporates intelligent automation features that optimize the workflow, enabling higher throughput, reduced downtime, and improved resource utilization. With intuitive controls and automated material handling, operators can focus on higher-value tasks while the system delivers consistent, high-quality results.
The implementation of our 2-Sides-1 Coating Line brings forth a multitude of benefits for companies aiming to achieve superior coating outcomes. Let's explore some of the remarkable advantages it offers:
By eliminating the need for separate coating processes or additional equipment, our coating line significantly reduces production time and associated costs. The simultaneous dual-sided coating capability ensures faster throughput without compromising on quality, making it an ideal choice for businesses seeking efficiency gains.
The advanced automation features of the 2-Sides-1 Coating Line empower manufacturers to achieve enhanced productivity levels. With streamlined processes, optimized control systems, and reduced manual intervention, companies can maximize their output and meet demanding production targets efficiently.
At [Our Company Name], we understand the critical importance of achieving superior coating quality. The 2-Sides-1 Coating Line integrates cutting-edge technologies and meticulous engineering to deliver exceptional results consistently. The precise control system, uniform coating distribution, and elimination of defects contribute to a flawless finish, meeting the highest standards of quality assurance.
Our coating line's intelligent automation capabilities not only enhance productivity but also optimize resource utilization. By minimizing material waste, reducing energy consumption, and maximizing operational efficiency, businesses can experience significant cost savings and environmental benefits.
In a highly competitive landscape, staying ahead of the curve requires embracing innovative solutions that can propel your business to new heights. The 2-Sides-1 Coating Line from Litong represents a game-changing technology, redefining efficiency, productivity, and quality in the coating industry. With its cutting-edge features, unrivaled benefits, and commitment to excellence, this revolutionary system is poised to transform your coating process and unlock a world of possibilities.
To learn more about our 2-Sides-1 Coating Line and explore how it can elevate your business, visit our website. Embrace the future of coating technology with us and embark on a journey towards unparalleled success. Please contact us for product catalog and quotation!
Time: The coating line design and manufacture leads 120 days, installation and testing leads 70 days.
Trade terms: FOB, CIF are available.
Payment terms: T/T, D/P, LC are acceptable.
Packing style: Wooden pallet.
Transportation: by sea.
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