TZ1600-35 2-sides 2-coating Line ( Separate Pretreatment & Coating Line )
Home >> Products >> Coating Lines >> Double-Coating Line >> TZ1600-35 2-sides 2-coating Line ( Separate Pretreatment & Coating Line )Model TZ1600-35 coating line (separated structure) is suitable for certain coating factories. 2-sides 2-coating coating products in thickness range 0.15mm~0.6mm applies to most ACP material, roofing and ceiling material.
Product Description
The Separated Coatings Aluminium Production Line is a highly advanced and efficient manufacturing system designed for the production of aluminum products with separated coatings.This production line utilizes a unique process that separates the coatings from the aluminum substrate, allowing for the creation of products with different colored or functional coatings on both sides.
The Separated Coatings Aluminium Production Line is suitable for various industries such as construction, transportation, and electrical industry. It provides many benefits such as, improved surface cleanliness and corrosion resistance, increased product durability, and can be used to produce products with different colors and functional coatings on both sides.
This production line is built with advanced technology and is easy to operate, maintain, and upgrade. It is also energy-efficient, reducing energy consumption and reducing the environmental impact. Overall, The Separated Coatings Aluminium Production Line is an ideal solution for companies looking for a high-quality, efficient, and versatile manufacturing system for aluminum products with separated coatings. Request a quote for our products today!
Model TZ1600-35 coating line (separated structure) is suitable for certain coating factories. 2-sides 2-coating coating products in thickness range 0.15mm~0.6mm applies to most ACP material, roofing and ceiling material. Model TZ1600-35 coating line is high quality coating line, good performance in all kinds of paint coating.
Separated structure is flexible in production, pretreatment process and coating process are separated and non-interfering, so that production is much easier to plan or schedule. Operation faults and equipment problems effect is less. A primary reason to choose separated structure is its advantage over dimension, Model TZ1600-35 requires only 85m×18m×7m workshop.
The Separated Coatings Aluminium Production Line can be used in a variety of applications, including:
1. Construction: The line can produce aluminum products with separated coatings that are suitable for use in the construction industry, such as cladding, roofing, and siding.
2. Transportation: The line can produce aluminum products with separated coatings that are suitable for use in the transportation industry, such as automobile and aircraft parts.
3. Electrical industry: The line can produce aluminum products with separated coatings that are suitable for use in the electrical industry, such as electrical panels and busbars.
4. Other industries: The line can produce aluminum products with separated coatings that are suitable for use in other industries such as solar panel, electronic and machinery.
5. Decorative industry: The line can produce aluminum products with separated coatings that are suitable for use in the decorative industry, such as signs and billboards.
6. Consumer goods: The line can produce aluminum products with separated coatings that are suitable for use in consumer goods, such as kitchenware and household appliances.
7. For coating aluminium coil of ACP(Aluminium Composite Panel), roofing , cladding, ceiling,roller shutter,etc.
Overall, the Separated Coatings Aluminium Production Line is a versatile manufacturing system that can produce a wide range of aluminum products with separated coatings that can be used in various industries.
The Separated Coatings Aluminium Production Line has several advantages over other manufacturing systems, including:
1. High-quality products: The line uses a unique process that separates the coatings from the aluminum substrate, allowing for the creation of products with different colored or functional coatings on both sides, resulting in high-quality products.
2. Versatility: The line is capable of producing a wide range of aluminum products with separated coatings, making it suitable for use in various industries.
3. Efficient: The line includes a series of high-tech equipment that work seamlessly together, ensuring a smooth and efficient production process.
4. Improved surface cleanliness and corrosion resistance: The production line is capable of producing products that have improved surface cleanliness and corrosion resistance which increases product durability.
5. Energy-efficient: The line is designed to be energy-efficient, reducing energy consumption and reducing the environmental impact.
6. Easy to operate, maintain, and upgrade: The production line is built with advanced technology and is easy to operate, maintain, and upgrade.
7. Cost-effective: The production line has a high output rate and low maintenance costs, making it a cost-effective solution.
8. Customizable: The line can be customized to meet specific production needs and requirements.
9. Widely usage range, short line, smaller dimension workshop needed, less operation faults and equipment problems effect.
Overall, the Separated Coatings Aluminium Production Line is an ideal solution for companies looking for a high-quality, efficient, and versatile manufacturing system for aluminum products with separated coatings. With its various benefits, it can be a suitable solution for different industries.
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Thickness: |
0.15～0.6mm |
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Width: |
1600mm |
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Outer diameter OD(max): |
Φ1500mm |
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Inner diameter: |
Φ405mm |
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Bobbin material: |
Steel or paper |
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Inverval-layers deviation tolerance: |
≤0.8 mm (Excluding the bottom 5 layers and exterior 2 layers) |
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Coil over-all deviation tolerance: |
≤2 mm (Excluding the bottom 5 layers and exterior 2 layers) |
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Coating thickness: |
Dry film thickness: 8~20 um
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Product Weight: |
Max 5000kg（Excluding bobbin） |
CCL Processing Speed: 35 m/min (Speed benchmark: thickness 0.25mm coil exclude PVDF coating)
Heating Energy Source: LNG, LPG
Roller coating Process: Continuous 2 sides 2 coating & 2 baking
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Roller width: |
1800mm |
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Coils feeding centering adjustment : |
±75mm |
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Threading speed: |
5～15m/min（Adjustable） |
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Line maximum speed: |
35m/min |
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Line speed accuracy: |
Steady Speed, ±0.1%; Acceleration, ±0.4% |
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Uncoiling tension range: |
160～800kgf |
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Processing tension range: |
160～800kgf |
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Coiling tension range: |
320～1400kgf |
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Tension accuracy: |
Steady Speed, ±1.0%; Acceleration, ±2.0% |
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Line space dimensions: |
76000mm×1000mm×6500mm |
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Heating Energy Source: |
LNG, LPG |
Coating line
Coil loading → Uncoil machine → Sewing table → Topside primer-paint roller-coater → Curing oven 1 → Air cooling → CPC 1 → Tension device 1 →Topside 2-coat and backside roller-coater → Curing oven 2 → CPC 2 → Tension device 2 → Coil machiner → Coil discharging
Pretreatment line
Coil loading → Uncoil machine → Sewing table → Acid washing, brushing roller → Water washing → Deionized water washing → Drying → Roller-coating chromizing → Drying → Cooling → Tension device → Coil machine → Coil discharging
Rewinding line
Coil loading → Uncoil machine → Sewing table → Tension device → Coil machine → Coil discharging
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Name |
Quantity |
|
Uncoil machine |
3 |
|
Sewing table |
3 |
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Tension Device |
4 |
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Redirection steel roller |
11 |
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Brushing roller |
2 |
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Degrease pool |
3 |
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Water washing pool |
2 |
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Drying device |
2 |
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Squeeze roller |
5 |
|
Roller-coating chromizing coater |
1 |
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Coater |
2 |
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Curing oven |
2 |
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Heat system |
2 |
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Air cooling system |
4 |
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Film device |
1 |
|
Coil machine |
3 |
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CPC |
2 |
|
EPC |
3 |
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Steel frame |
1 |
|
Electrical system |
3 |
*Optional configuration: waste gas treatment and energy recycle system
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Total power consumption: |
600KW |
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Compressed air: |
Min5.5bar,1Nm3/min,actual consumption |
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Water: |
Deionized water, supply quantity is about 4T/h |
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Heating fuel: |
LPG or LNG |
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LPG consumption: |
0.6 CBM/min |
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LNG consumption: |
1 CBM/min |
The coating line design and manufacture leads 100 days, installation and testing leads 60 days.
Trade terms: FOB, CIF are available
Payment terms: T/T, D/P, LC are acceptable
Packing style: Wooden pallet
Transportation: by sea
Are you in search of a manufacturing system that can produce high-quality aluminum products with separated coatings? Look no further than the Separated Coatings Aluminium Production Line!This advanced system utilizes a unique process that separates the coatings from the aluminum substrate. The line is capable of producing a wide range of products, suitable for various industries such as construction, transportation, and electrical industry.
The production line is energy-efficient, easy to operate, maintain, and upgrade and it has improved surface cleanliness and corrosion resistance, making the products more durable. Guangdong Litong Environmental Protection Machinery CO., LTD is your best choice! Don't settle for less, invest in the Separated Coatings Aluminium Production Line and take your production to the next level. Contact us now to learn more!
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